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Nov 9

Mechanical Stresses Estimation in Silicon and Glass Bonded at Elevated Temperature

During electrostatic bonding, also known as anodic bonding, silicon is bonded to glass by applying an external voltage and simultaneous heating to temperatures of 200...450 °C. While cooling to working temperature after bonding happened pieces are mutually deformed. Due to linear thermal expansion coefficients mismatch of anodically bonded glass and silicon samples an internal stress state is generated. Such stresses are called thermal mismatch stresses. The aim of this paper is a determination of technological and design solutions to achieve minimal thermal mismatch stresses in resulting bond. The nonlinear dependence of linear thermal expansion coefficients of bonded samples' materials on temperature makes it difficult to minimize thermal mismatch stresses by chosing materials with close average thermal expansion coefficients in particular temperature range. To assess means of lowering thermal mismatch stress in this paper two different ways to describe assembly are used: two thin bonded layers and multilayered composite material. Based on properties of two brands of glass (LK5, Borofloat 33) and silicon used with described mathematical models thermal mismatch stresses at temperature T_w in samples bonded at several different temperatures T_b are evaluated. Bonded silicon surface stress dependence of glass to silicon wafer thickness ratio is evaluated. Based on such evaluations one can say that by varying thickness of glass bonded to silicon one can obtain zero thermal mismatch stress at a particular depth of material or obtain stress of some defined value at this depth. Models of assembly description used in this paper can be used to optimize anodic bonding process parameters. Such usage aimed to minimize thermal mismatch stresses at device working temperatures is presented in this paper.

  • 1 authors
·
Feb 6, 2018

Calculation and selection of silicon to glass anodic bonding modes based on the criterion of minimum residual stress

The goal of this work is a scientifically justified choice of efficient technological parameters of anodic bonding of silicon to glass, ensuring a minimum level of residual stresses. The relevance of this dissertation is determined by the continuous efforts to reduce the negative effects of the joint use of dissimilar materials in electronic devices. Theoretical and practical results: the temperature dependence of the true values of the coefficient of thermal expansion of popular glass brands in the temperature range from minus 100 °C to 500 °C were obtained; the ratio of thicknesses of silicon and glass that minimizes residual stress on the silicon surface was calculated; the technique of minimizing the residual stresses in silicon anodically bonded to glass was developed. Results of this research are applicable to MEMS devices design and simulations. The first chapter provides the analysis of the current state of research in the field of anodic bonding technology application. The second chapter is devoted to the experimental study of temperature dependence of the linear thermal expansion coefficient of the glass. Thermomechanical properties and composition of the following glass brands: LK5, Schott Borofloat 33, Corning 7740, Hoya SD-2 were measured. The third chapter describes the existing models of estimating the residual stresses in the silicon-glass bonds. Two models based on a theory of strength of materials and the classical lamination theory with an additional temperature dependence of coefficients of thermal expansion are proposed for further use. Residual stresses in silicon-glass bonds are estimated with these models and data from the preceding chapter. The fourth chapter describes the experiments carried out to confirm claims from the previous chapters. The proposed technique of minimizing residual stresses is described as steps for a device designer.

  • 1 authors
·
Apr 22, 2018

Conditional Normalizing Flow for Gas-Surface Scattering from Thermal to Hypersonic Velocities

Accurate aerodynamic modeling of satellites in very low Earth orbit (VLEO) requires gas-surface interaction (GSI) models that capture the full velocity spectrum from thermal to orbital speeds. Atmospheric particles initially strike spacecraft surfaces at hypersonic velocities of 6 000 - 10 000 m/s. Due to surface roughness and complex geometries, especially within air-breathing electric propulsion (ABEP) intake systems, multiple collisions occur, progressively reducing the particle velocities. A recent machine learning framework for deriving scattering kernels from molecular dynamics (MD) simulations has shown promise, but remains limited to high-velocity single impacts and possibly violates fundamental equilibrium principles such as detailed balance. This work extends this machine learning based scattering kernel to cover the complete velocity range using conditional normalizing flows trained with physics-informed constraints, enabling accurate modeling of multi-bounce scenarios in realistic VLEO applications. We train a conditional Real-valued Non-Volume Preserving (cRealNVP) model on expanded molecular dynamics simulations covering velocities from thermal to hypersonic speeds, incorporating a detailed balance loss term. The resulting model demonstrates improved accuracy compared to previous approaches even in the original high-velocity regime, while successfully capturing thermal-velocity scattering. Quantitative assessment shows that thermalization is approximated within acceptable tolerances. This framework provides essential capabilities for accurate ABEP intake optimization and VLEO mission planning while offering a general methodology applicable to broader rarefied gas dynamics problems requiring thermodynamic consistency.

  • 6 authors
·
Jul 2

Development of different methods and their efficiencies for the estimation of diffusion coefficients following the diffusion couple technique

The interdiffusion coefficients are estimated either following the Wagner's method expressed with respect to the composition (mol or atomic fraction) normalized variable after considering the molar volume variation or the den Broeder's method expressed with respect to the concentration (composition divided by the molar volume) normalized variable. On the other hand, the relations for estimation of the intrinsic diffusion coefficients of components as established by van Loo and integrated diffusion coefficients in a phase with narrow homogeneity range as established by Wagner are currently available with respect to the composition normalized variable only. In this study, we have first derived the relation proposed by den Broeder following the line of treatment proposed by Wagner. Further, the relations for estimation of the intrinsic diffusion coefficients of the components and integrated interdiffusion coefficient are established with respect to the concentration normalized variable, which were not available earlier. The veracity of these methods is examined based on the estimation of data in Ni-Pd, Ni-Al and Cu-Sn systems. Our analysis indicates that both the approaches are logically correct and there is small difference in the estimated data in these systems although a higher difference could be found in other systems. The integrated interdiffusion coefficients with respect to the concentration (or concentration normalized variable) can only be estimated considering the ideal molar volume variation. This might be drawback in certain practical systems.

  • 2 authors
·
Jul 23, 2018

An error indicator-based adaptive reduced order model for nonlinear structural mechanics -- application to high-pressure turbine blades

The industrial application motivating this work is the fatigue computation of aircraft engines' high-pressure turbine blades. The material model involves nonlinear elastoviscoplastic behavior laws, for which the parameters depend on the temperature. For this application, the temperature loading is not accurately known and can reach values relatively close to the creep temperature: important nonlinear effects occur and the solution strongly depends on the used thermal loading. We consider a nonlinear reduced order model able to compute, in the exploitation phase, the behavior of the blade for a new temperature field loading. The sensitivity of the solution to the temperature makes {the classical unenriched proper orthogonal decomposition method} fail. In this work, we propose a new error indicator, quantifying the error made by the reduced order model in computational complexity independent of the size of the high-fidelity reference model. In our framework, when the {error indicator} becomes larger than a given tolerance, the reduced order model is updated using one time step solution of the high-fidelity reference model. The approach is illustrated on a series of academic test cases and applied on a setting of industrial complexity involving 5 million degrees of freedom, where the whole procedure is computed in parallel with distributed memory.

  • 2 authors
·
Apr 19, 2019

Mesoscale Turbulence in Type Ia Supernova Deflagrations II. Evidence for Fuel Preheat Due to Flame Thermal Expansion from Lagrangian Analysis

Thermonuclear flame fronts in Type Ia supernovae develop hydrodynamic instabilities that generate turbulent mesoscale flow and substantial local thermodynamic variability. Recent work by Brooker+25 demonstrated systematic shortening of fuel ignition times near Rayleigh--Taylor unstable deflagration fronts, but the physical origin remained unclear. We investigate the thermodynamic evolution of fuel near the flame front using multidimensional simulations and Lagrangian tracer-particle analysis, focusing on flame-driven expansion and ignition-time variability in partially degenerate carbon--oxygen plasma. Tracer trajectories show that the most strongly preconditioned fuel parcels near the flame front, which form a minority of the fuel layer, undergo approximately pressure-constrained expansion with modest density reductions and temperature increases of approx 2times10^{8}~K to approx7times10^{8}~K (approx13 to 63 per cent above the unperturbed fuel temperature) between the low- and high-density models. Despite moderate thermodynamic perturbations, the strong temperature sensitivity of carbon ignition produces substantial shortening of ignition times. The results indicate a two-step mechanism: flame thermal expansion perturbs the fuel away from hydrostatic equilibrium, while restoration of pressure balance by weak acoustic waves redistributes internal energy from degenerate to thermal components. This raises the fuel temperature and produces localized thermodynamic preconditioning. These results suggest that unsteady thermonuclear flames can shorten ignition times ahead of the flame, influencing fuel over distances larger than the laminar flame thickness. Whether this preconditioning leads to secondary ignition or contributes to deflagration-to-detonation transition remains untested here, as nuclear burning is disabled in the analyzed fuel.

  • 3 authors
·
Oct 1

A complete phase-field fracture model for brittle materials subjected to thermal shocks

Brittle materials subjected to thermal shocks experience strong temperature gradients that in turn give rise to mechanical stresses that can be large enough to induce fracture. This work presents a complete model for phase-field fracture for coupled thermo-mechanical problems, wherein the bulk material properties, the material strength, and the fracture toughness are specified independently. The capabilities of the model are assessed across a wide span of scenarios in thermo-mechanical fracture, from the propagation of large pre-existing cracks to crack nucleation under spatially uniform states of stress. In particular, we revisit the controlled quenching of glass plates, and demonstrate how the model captures experimentally observed crack patterns across a range of thermal loads. Ceramic disks subjected to infrared radiation are also examined, with the model reproducing both straight cracks in notched specimens and branching in intact specimens. Finally, ceramic pellets subjected to rapid power pulses are examined, with the model explaining experimental transitions from intact to fractured pellets and the important role of material strength. The results demonstrate that the complete phase-field model unifies the treatment of distinct fracture scenarios under thermal shock, surpassing classical approaches and enabling more reliable prediction of brittle fracture in extreme environments.

  • 2 authors
·
Jan 29

New RVE concept in thermoelasticity of periodic composites subjected to compact support loading

This paper introduces an advanced Computational Analytical Micromechanics (CAM) framework for linear thermoelastic composites (CMs) with periodic microstructures. The approach is based on an exact new Additive General Integral Equation (AGIE), formulated for compactly supported loading conditions, such as body forces and localized thermal effects (for example laser heating). In addition, new general integral equations (GIEs) are established for arbitrary mechanical and thermal loading. A unified iterative scheme is developed for solving the static AGIEs, where the compact support of loading serves as a new fundamental training parameter. At the core of the methodology lies a generalized Representative Volume Element (RVE) concept that extends Hill classical definition of the RVE. Unlike conventional RVEs, this generalized RVE is not fixed geometrically but emerges naturally from the characteristic scale of localized loading, thereby reducing the analysis of an infinite periodic medium to a finite, data-driven domain. This formulation automatically filters out nonrepresentative subsets of effective parameters while eliminating boundary effects, edge artifacts, and finite-size sample dependencies. Furthermore, the AGIE-based CAM framework integrates seamlessly with machine learning (ML) and neural network (NN) architectures, supporting the development of accurate, physics-informed surrogate nonlocal operators.

  • 1 authors
·
Dec 21, 2025

Time evolution of the Boltzmann entropy for a nonequilibrium dilute gas

We investigate the time evolution of the Boltzmann entropy of a dilute gas of N particles, N>>1, as it undergoes a free expansion doubling its volume. The microstate of the system, a point in the 4N dimensional phase space, changes in time via Hamiltonian dynamics. Its entropy, at any time t, is given by the logarithm of the phase space volume of all the microstates giving rise to its macrostate at time t. The macrostates that we consider are defined by coarse graining the one-particle phase space into cells Δ_α. The initial and final macrostates of the system are equilibrium states in volumes V and 2V, with the same energy E and particle number N. Their entropy per particle is given, for sufficiently large systems, by the thermodynamic entropy as a function of the particle and energy density, whose leading term is independent of the size of the Δ_α. The intermediate (non-equilibrium) entropy does however depend on the size of the cells Δ_α. Its change with time is due to (i) dispersal in physical space from free motion and to (ii) the collisions between particles which change their velocities. The former depends strongly on the size of the velocity coarse graining Δv: it produces entropy at a rate proportional to Δv. This dependence is investigated numerically and analytically for a dilute two-dimensional gas of hard discs. It becomes significant when the mean free path between collisions is of the same order or larger than the length scale of the initial spatial inhomogeneity. In the opposite limit, the rate of entropy production is essentially independent of Δv and is given by the Boltzmann equation for the limit Δvrightarrow 0. We show that when both processes are active the time dependence of the entropy has a scaling form involving the ratio of the rates of its production by the two processes.

  • 4 authors
·
Mar 12, 2024

Superpositions of thermalisations in relativistic quantum field theory

Recent results in relativistic quantum information and quantum thermodynamics have independently shown that in the quantum regime, a system may fail to thermalise when subject to quantum-controlled application of the same, single thermalisation channel. For example, an accelerating system with fixed proper acceleration is known to thermalise to an acceleration-dependent temperature, known as the Unruh temperature. However, the same system in a superposition of spatially translated trajectories that share the same proper acceleration fails to thermalise. Here, we provide an explanation of these results using the framework of quantum field theory in relativistic noninertial reference frames. We show how a probe that accelerates in a superposition of spatial translations interacts with incommensurate sets of field modes. In special cases where the modes are orthogonal (for example, when the Rindler wedges are translated in a direction orthogonal to the plane of motion), thermalisation does indeed result, corroborating the here provided explanation. We then discuss how this description relates to an information-theoretic approach aimed at studying quantum aspects of temperature through quantum-controlled thermalisations. The present work draws a connection between research in quantum information, relativistic physics, and quantum thermodynamics, in particular showing that relativistic quantum effects can provide a natural realisation of quantum thermodynamical scenarios.

  • 2 authors
·
Jul 5, 2023

Influence of pressure on properties of multi-gap type-I superconductor BeAu

We report on studies of the superconducting and normal state properties of the noncentrosymmetric superconductor BeAu under hydrostatic pressure conditions. The room-temperature equation of state (EOS) reveals the values of the bulk modulus (B_0) and its first derivative (B^prime_0) at ambient pressure to be B_0 simeq 132~GPa and B^prime_0 simeq 30, respectively. Up to the highest pressures studied (p simeq 2.2~GPa), BeAu remains a multi-gap type-I superconductor. The analysis of B_{rm c}(T, p) data within the self-consistent two-gap approach suggests the presence of two superconducting energy gaps, with the gap-to-T_{rm c} ratios Δ_1/k_{rm B}T_{rm c} sim 2.3 and Δ_2/k_{rm B}T_{rm c} sim 1.1 for the larger and smaller gaps, respectively [Δ= Δ(0) is the zero-temperature value of the gap and k_{rm B} is the Boltzmann constant]. With increasing pressure, Δ_1/k_{rm B}T_{rm c} increases while Δ_2/k_{rm B}T_{rm c} decreases, suggesting that pressure enhances (weakens) the coupling strength between the superconducting carriers within the bands where the larger (smaller) superconducting energy gap has opened. The superconducting transition temperature T_{rm c}, black{the zero-temperature values of the superconducting gaps Δ_1 and Δ_2} and the zero-temperature value of the thermodynamic critical field B_{rm c}(0) decrease with increasing pressure, with the rates of {rm d}T_{rm c}/{rm d}p simeq -0.195~K/GPa, black{{rm d}Δ_1/{rm d}p simeq -0.034~meV/GPa, {rm d}Δ_2/{rm d}p simeq -0.029~meV/GPa,} and {rm d}B_{rm c}(0)/{rm d}p = -2.65(1)~mT/GPa, respectively. The measured B_{rm c}(0) values plotted as a function of T_{rm c} follow an empirical scaling relation established for conventional type-I superconductors.

  • 10 authors
·
Feb 2, 2025

Matrix structure and convergence behavior of the matched eigenfunction method for computing heave wave forces on generalized concentric bodies

Structural survival of offshore structures is crucial for the growing marine economy. Calculating the added mass, radiation damping, and excitation coefficients to quantify wave loads with the traditional boundary element method (BEM) presents a computational bottleneck. The matched eigenfunction expansion method (MEEM), a long-known but rarely-used alternative, offers computational benefits due to its semi-analytical nature. However, previous work fails to directly compare its accuracy and computational performance with BEM, leaving the extent of its utility unknown. Furthermore, the geometry-dependent convergence for cylindrical and slanted geometries has not yet been documented, making the method's practicality for general geometries unclear. This paper presents a unifying MEEM framework for modeling an arbitrary number of fixed or heaving surface-piercing annular cylinders with continuous and radially-monotonic body profiles, and explores the method's block matrix structure, convergence behavior, ability to accurately approximate slanted geometries, and computational advantages over the BEM solver Capytaine. The numerical experiments show that MEEM can compute hydrodynamic coefficients of slanted geometries within 5% of Capytaine, even for angles as steep as 15 degrees from vertical. Finally, MEEM can achieve 2% convergence of its hydrodynamic coefficients an order of magnitude faster than Capytaine with a matrix size two orders of magnitude smaller, making it a computationally effective alternative to traditional BEM solvers. These contributions enable hydrodynamic analysis of a broad range of shapes with increased speed and confidence, paving the way for future optimization studies to yield improved designs.

  • 6 authors
·
May 18

P--V criticality, Joule--Thomson expansion, and holographic heat engine of charged Hayward-AdS black holes with a cloud of strings and perfect fluid dark matter

We construct the charged Hayward-anti-de Sitter (AdS) black hole (BH) with a cloud of strings (CS) and perfect fluid dark matter (PFDM), and analyze its extended thermodynamic phase structure. The Hayward parameter g replaces the central singularity with a de Sitter (dS) core, while the CS parameter a and the PFDM parameter β encode astrophysically motivated matter content. Treating the cosmological constant as pressure, we derive the thermodynamic quantities, verify the Smarr relation, and establish P--V criticality with a van der Waals (vdW)-like small-large BH phase transition and mean-field critical exponents. The Gibbs free energy (GFE) exhibits the characteristic swallowtail below the critical pressure. The Joule-Thomson (JT) expansion yields T_i^{rm min}/T_c approx 0.247, roughly half the Reissner--Nordström-AdS value. The parameters g and Q contract the cooling region, β expands it, and a reshapes it non-monotonically. A holographic heat engine with a rectangular cycle gives efficiencies η= 0.362--0.396 and Carnot benchmarking ratios η/η_C = 0.625--0.791 across six configurations. The CS parameter improves the engine efficiency by reducing the enthalpy at fixed thermodynamic volume, while the PFDM parameter degrades it by adding gravitational enthalpy without contributing to the mechanical work.

  • 3 authors
·
Mar 1